Tag Archives: YZF-R125 180cc kit

B-motor – 1200mile update

ok so we’re about 1200miles down on the rebuilt B-motor with rebalanced internals and right the way through break-in miles I felt like the clutch was slipping. I sorta expected this because on the previous motor it slipped from too much power so didn’t really think much of it. Every now and then it did seem to “catch” properly and would dig in and take off but it seemed to be random. For those times it happened though.. wow.

But then at the end of break-in miles since i had to change the oil anyway I put the upgraded clutch (R15 clutch basket with 6-spring boss + uprated springs) from the old engine and it still wasn’t quite hitting the speeds I was expecting. It would get to about 85mph but not any further and given this engine has the power band back in the correct place and screams from about 8.5k right thru the limiter this was unexpected behaviour.

I had been expecting the map to take a while to adapt to the new engine but really it ought to have done that by now. I had recently done a 2hrs each way run which was all main roads so we were in the 8-10.5k range most of that run which meant the autotune had plenty of time to do its thing and sort the map.

The other week I thought I’d just try it on the 14t front sprocket as a test and weirdly it was still not catching right…so I dug into it a bit more and discovered I’d put the clutch cable in a different position from how i’d had it before to see if i could lighten the pull, and then forgot I’d done that. It’s a 1 finger stunt clutch with 3 cable positions so you can vary the travel/pull-weight and as it turns out in the “lightest” position where I had it (which gives the least clutch movement) it was never fully engaging the clutch….

So then I switched it back to the middle position back to the somewhat heavier pull and holy chickenballs what an instant difference.

Continue reading B-motor – 1200mile update

The B-motor runs!!

woop! it runs \o/ (so far).

This has been a massive learning curve for me, particularly the sheer number of operations which have to be completed, as well as having to build at least 2 special tools to get the job done meant (for me anyway) it wasn’t really possible to “see” the whole process from start to finish, which in turn makes me very nervous on a project.

Continue reading The B-motor runs!!

Autotune – game changer

(for me anyway)

There’s been quite a lot gone on here lately.. I’ve not posted for a variety of reasons which I’ll also get into along the way.

I’m trying to work through the backlog now and will have to post it in parts. This is part 1 – which is a little catchup on the autotune box I added to my bike recently, which we’ll build on for the next part/s.

I also realised that my email subscription thing on here is all messed up so till I get that figured out I’ve added a thing so you can login and comment with a wordpress.com account, as well as google and faceballs and whever other type of accounts. I hope that makes it easier to comment and ask questions etc.



The story so far

Continue reading Autotune – game changer

Wideband O2 sensor on YZF-R125 with 180cc kit, for street tuning

Short video running through installing and testing my wideband O2 sensor to try and get the fuelling right on my YZF-R125 with 180cc kit. I was kinda nervous about hacking a big hole in my nice shiny stainless exhaust but I guess that’s part and parcel of getting into the more interesting tuning stuff…

links:

LDPerformance wideband O2 sensor: https://ldperformance.co.uk/product/wideband-controller-for-bosch-lsu49/

carbide grindy bits:https://rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=2&toolid=10044&campid=5337039155&customid=1&lgeo=1&vectorid=229508&item=254299095337

motorcyclespareparts.eu (clutch diagram & parts): https://www.motorcyclespareparts.eu/en/yamaha-parts/2008-yzf-r125-motorcycles/clutch

6-spring clutch boss conversion from MOTOGAGA (untested, mine hasn’t arrived yet): https://motogaga.com/clutches-clutch-housings/567-6-spring-sports-clutch-conversion-yamaha-r15.html

 

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Refitting the engine on the YZF-R125, now with 180cc big bore kit

 

not a lot to say here really – engine is rebuilt on the 180cc big bore kit, this is just putting it back in the bike..if it runs then we’re pretty much back in business!

My links:

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YZF-R125 engine rebuild (180cc big bore kit) – can I fix it?

This video is me trying to reassemble the broken motor for my YZF-R125, this time with a 180cc big bore kit. Link for the cylinder I bought (which looked *beautifully* machined): https://www.ebay.co.uk/itm/151763913131

Apart from that I only ended up buying the top cam chain guide and one replacement head bolt (which looked like it was going to round off) and a bunch of oil and filters. I’d bought a new cam chain too but hadn’t realised you have to split the bottom end casing to fit it..and you’re supposed to change the main shaft, cam chain and cam gear as a set, so i guess not this time.

Videos I found helpful for preparing the piston, rings and wrist pin etc:

wrist pin fitment (this was super useful):
https://www.youtube.com/watch?v=siG5W…

measuring ring gap:
https://www.youtube.com/watch?v=zHK1M…

installing rings:
https://www.youtube.com/watch?v=rgu5v…

My links:
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Patreon (support the channel):
https://www.patreon.com/northcust

Twitter (realtime updates and nonsense):
https://twitter.com/northcust